Last Updated on September 19, 2023
Working with Plexiglass requires special tools to ensure smooth and accurate cuts. The wrong blade can result in cracks, fractures, or uneven edges, leaving you dissatisfied with the final result. Save your time and money on subpar blades that ultimately give you subpar results. If you are a DIY enthusiast or a professional, choosing the right blade for cutting Plexiglass is crucial. It's not just about the material but also the type of blade and its specific features. This article will present our top picks for the best blades for cutting Plexiglass. Whether you're a beginner or an expert, these blades will ensure precise and flawless cuts every time.
Comparison Table Chart for Best Blade To Cut Plexiglass
In this article we've included our suggestions for the Blade To Cut Plexiglass after analyzing reviews.
| No | Product | Score | Action |
|---|---|---|---|
| 1 | BOSCH T102BF 3-Piece 2-5/8 In. 13 TPI Clean for Plexiglas Bi-Metal Jig Saw Blades | 9.8 | Check Price on Amazon |
| 2 | 60Pcs Rotary Cutting Wheels Tool Kit | 9.6 | Check Price on Amazon |
| 3 | IVY Classic 35050 Swift Cut 7-1/4"128 Tooth Aluminum & Plastic Cutting Circular Saw Blade with 5/8" Diamond Knockout Arbor | 9.6 | Check Price on Amazon |
| 4 | Red Devil 1170 PLEXIGLASS Cutting TOOLCARDED | 9.4 | Check Price on Amazon |
| 5 | SIBE-R Plastic Supply - Clear Acrylic Plastic PLEXIGLASS Sheet - 1/8" 16"X32" + Free Cut to Size | 9.4 | Check Price on Amazon |
| 6 | Diablo D1080N Non-Ferrous Metal & Plastic Cutting Saw Blade | 9.4 | Check Price on Amazon |
| 7 | Diablo DJT102BF5 3-5/8 in. 13 TPI Bi-Metal T-Shank Jig Saw Blades for Plexiglass (5-Pack) | 9 | Check Price on Amazon |
| 8 | Cutting Wheel Set 36pcs for Rotary Tool | 9 | Check Price on Amazon |
| 9 | Acrylic Plexiglass Sheet Cutter Hook Knife Tool | 9 | Check Price on Amazon |
| 10 | Freud 10" x 30T Industrial Glue Line Ripping Blade (LM74R010) | 8.2 | Check Price on Amazon |
Choosing the Right Blade: The Top 10 Picks for Cutting Plexiglass
Cutting plexiglass can be a tricky task, but with the right blade, it becomes a breeze. This comprehensive list of the top 10 blades will help you make the right choice and achieve professional results.
1. BOSCH T102BF 3-Piece 2-5/8 In. 13 TPI Clean for Plexiglas Bi-Metal Jig Saw Blades
- Designed for cutting Plexiglas 5/64 In. to 3/4 In. thick
- Ideal for straight, clean cuts
- Ground and taper back tooth design
- Superior bi-metal longevity
2. 60Pcs Rotary Cutting Wheels Tool Kit
- Widely used: Compatible with electric grinders, electric drills, hanging grinders, etc.
- HSS saw blades: High-speed steel and 6 kinds of outer diameters 22/25/32/35/44/50mm.
- Diamond cutting wheels: Made of high-quality diamond.
- Resin cutting wheels: With low heat generation and thin cutting line, they are used to cut iron, aluminum, chassis modification, thin metal circuit board, and DIY production after connected with mandrels.
- Easy to install and high quality: These cutting wheel set for rotary tool are easy to install and replace.
3. IVY Classic 35050 Swift Cut 7-1/4″128 Tooth Aluminum & Plastic Cutting Circular Saw Blade with 5/8″ Diamond Knockout Arbor
- Steel blade designed for cutting light gauge aluminum, plastic and vinyl siding up to 1/8″ thick.
- CAUTION: BLADE MUST ROTATE IN DIRECTION OF ARROWS.
- High carbon alloy-steel blade.
- Expansion slots reduce heat build-up and eliminate warping
- Arbor: 5/8″ diamond knockout
4. Red Devil 1170 PLEXIGLASS Cutting TOOLCARDED
- Fast and easy
- Super-sharp steel blade
- For Plexiglas, acrylic and plastic
- Use to scribe Plexiglas and then snap at the cut line
- Not for use with Lexan
5. SIBE-R Plastic Supply – Clear Acrylic Plastic PLEXIGLASS Sheet – 1/8″ 16″X32″ + Free Cut to Size
- The linear dimensions of our sheets are nominal and they have a tolerance of +-1/8″ in each direction (length and width).
6. Diablo D1080N Non-Ferrous Metal & Plastic Cutting Saw Blade
- Laser Cut Stabilizer Vents Trap Noise And Vibration Keeping It Cool And Reducing Blade Warp
- Laser cut heat expansion slots allow blade to expand due to heat build-up keeping the cut true and straight.
- Durable micro grain titanium carbide for extreme durability, razor-sharp cuts, and long life
- Package height:14.0″
7. Diablo DJT102BF5 3-5/8 in. 13 TPI Bi-Metal T-Shank Jig Saw Blades for Plexiglass (5-Pack)
- Ultra-hardened cutting edge for up to 5x longer life than standard blades
- Optimized blade design reduces heat for melt-free cuts
- Perma-SHIELD non-stick coating for less heat and friction
- T-shank design fits all combo and most U-shank jig saws
- Maximum performance in cordless and corded jig saws
8. Cutting Wheel Set 36pcs for Rotary Tool
- RESIN CUT OFF DISCS – With low heat generation and thin cutting line, the cut off wheels are applicable to electric drills, hanging grinders, electric grinders, etc.
- HSS CIRCULAR SAW BLADES – The cut off saw blades are high speed steel and there are 5 kinds of outer diameters 22/25/32/35/44/50mm.
- DIAMOND CUTTING WHEELS – The cutting wheels are made of high quality diamond.
- GREAT TOOL FOR DIY – Compatible with most power rotary tools.
- 100% SATISFACTION – If you have any problems, simply contact us and we promise an 100% satisfactory solution.
9. Acrylic Plexiglass Sheet Cutter Hook Knife Tool
- This acrylic hook knife tool is specially used to cut acrylic sheets or other plastic sheets.
- Please mark the board with a pen,then use a ruler to place it according to the mark.
- There is a ridge-like protrusion on the back of the hook knife.
- When using the hook knife,pay attention to protect the tip of the knife and do not touch the ground.
- Before packaging, we will spot check some products to ensure that the product quality is qualified, but there may still be a few products with quality problems, and some damage may also occur during transportation and storage.
10. Freud 10″ x 30T Industrial Glue Line Ripping Blade (LM74R010)
- 10″ Blade Diameter, 30 Teeth, TCG Grind, 5/8″ Arbor, .118″ Kerf, 12° Hook Angle
- Premium TiCo HI-Density Carbide Ripping Blend for Maximum Performance
- Heavy-Duty Thick Kerf and Plate ensure a stable, flat blade for long cutting life
- Laser-Cut Anti-Vibration Slots drastically reduce vibration and sideways movement in the cut extending blade life and giving a crisp, splinter-free flawless finish.
- Perma-Shield Non-Stick Coating reduces blade drag, protects the blade from corrosion and pitch build-up.
How to Make the Right Decision When Buying a Blade to Cut Plexiglass
Making the right decision when buying a blade to cut Plexiglass is crucial to ensure a safe and efficient cutting process. Plexiglass is a type of acrylic, and cutting it not correctly can lead to cracking, chipping, or shattering. Here are some steps to help you make the right decision:
Understand the Types of Blades
Carbide-Tipped Blades: The blades are specifically designed for cutting acrylics and Plexiglass. They have sharp teeth and are less likely to cause chipping or melting.
Triple-Chip Grind Blades: These blades have a tooth design that reduces chipping and melting. They are also suitable for cutting Plexiglass.
Choose the Right Tooth Count
Opt for a blade with a high tooth count (around 60-80 teeth per inch) for clean, precise cuts. Fewer teeth (around 40-60 per inch) can be used for faster cutting but may leave a rougher edge.
Select the Right Blade Size
Ensure the blade size is compatible with your saw. A too-large or too-small blade can lead to instability and poor cuts.
Consider Blade Thickness
A thinner blade will generate less heat, reducing the risk of melting the Plexiglass. Look for blades that are 1/8" thick or less.
Check for Anti-Vibration Features
Blades with anti-vibration slots or features can help reduce vibration during cutting, resulting in smoother cuts.
Look for Lubrication Options
Some blades have built-in lubrication systems that help cool the blade and reduce heat buildup. This can prevent melting and chipping.
Read User Reviews and Recommendations
Look for user reviews and recommendations online or consult with Plexiglass professionals. They can provide insights into which blades work best for your specific application.
Consider Safety Precautions
Protect yourself and your precious peepers when working with Plexiglass! Rock those safety glasses, dust masks, and ear protection like a boss. Ensure your saw is in tip-top shape and follow all the safety guidelines for your trusty tool. Safety first, my friend!
Practice and Test
Before cutting your final piece, practice on scrap Plexiglass to get a feel for the blade and the cutting process. Adjust your saw settings if necessary.
Maintain the Blade
Regularly clean and maintain your blade to ensure it stays sharp and performs well.
Can I use a standard wood-cutting blade to cut Plexiglass?
Answer: Using a standard wood-cutting blade to cut Plexiglass is not recommended. Wood-cutting blades have larger teeth and are designed for cutting through much denser materials than acrylic. Using a wood-cutting blade on Plexiglass can result in chipping, melting, and rough edges, leading to an unsatisfactory finish.
Can I use a hacksaw to cut Plexiglass, or do I need a power tool?
Answer: You can use a hacksaw to cut Plexiglass, but it requires a steady hand and patience. Power tools like circular saws or jigsaws equipped with the appropriate Plexiglass-cutting blades are generally more efficient and provide cleaner cuts. However, if you have reasonable control and the right blade, a hacksaw can still be a viable option for cutting Plexiglass, especially for smaller projects.
Conclusion
Remember that choosing the right blade is only one part of the equation. Proper cutting techniques, including the right feed rate and cutting speed, are equally important. Always take your time, be patient, and prioritize safety when cutting Plexiglass.